Effects of flash boiling injection on in-cylinder spray,mixing and combustion of a spark-ignition direct-injection engine

Higher engine efficiency and ever stringent pollutant emission regulations are considered as the most important challenges for today's automotive industry. Fast evaporation and combustion technique has caused unprecedented attention due to its potential to solve both of the above challenges. Flash boiling, which features a two-phase flow that constantly generates vapor bubbles inside the liquid spray is ideal to achieve fast evaporation and combustion inside direct-injection (DI) gasoline engines. In this study, three spray conditions, including liquid, transitional flash boiling and flare flash boiling spray were studied for comparison under cold start condition in a spark-ignition direct-injection (SIDI) optical gasoline engine. Optical access into the combustion chamber includes a quartz linear and a quartz insert on the piston. In separate experiments, we recorded the crank angle resolved spray morphology using laser scattering technique, and distribution of fuel before ignition employing laser induced fluorescence technology, as well as time-resolved color images of flame with high-speed camera. The spray morphology during the intake stroke shows stronger plume-plume and plume-air interaction under flash boiling condition, as well as smaller penetration. Then around the end of compression (before ignition), the fuel distribution is also shown to be more homogeneous with less cyclic variation under flash boiling. Finally, from the color images of the flame, it was found that with the increase of superheat degree, the diffusion rate of blue flame (generated by excited molecules) is higher, which is considered to be related with the larger fractal dimension of the flame front. Also, the combustion is more complete with less yellow flame under flash boiling.     

表面活性剂对池沸腾换热的影响

本文以SDS(十二烷基硫酸钠)为表面活性剂,研究了在不同过冷度下SDS浓度对池沸腾换热的影响.结果表明在低SDS浓度下,沸腾换热在一定热流密度范围内得到显著强化.在不同过冷度下.均存在相应的最佳SDS浓度值,最大换热系数可达纯水的2～4倍.在饱和沸腾状态下,临界热流密度(CHF)随SDS浓度的增加而减小,沸腾曲线呈现三类分歧,且存在"S"型沸腾曲线及较明显的沸腾滞后现象.     

Influence of surface topography in the boiling mechanisms

The present paper addresses the qualitative and quantitative analysis of the pool boiling heat transfer over micro-structured surfaces. The surfaces are made from silicon chips, in the context of pool boiling heat transfer enhancement of immersion liquid cooling schemes for electronic components. The first part of the analysis deals with the effect of the liquid properties. Then the effect of surface micro-structuring is discussed, covering different configurations, from cavities to pillars being the latter used to infer on the potential profit of a fin-like configuration. The use of rough surfaces to enhance pool boiling mainly stands on the arguments that the surface roughness will increase the liquid–solid contact area, thus enhancing the convection heat transfer coefficient and will promote the generation of nucleation sites. However, one should not disregard bubble dynamics. Indeed, the results show a strong effect of bubble dynamics and particularly of the interaction mechanisms in the overall cooling performance of the pair liquid–surface. The inaccurate control of these mechanisms leads to the formation of large bubbles and strong vertical and horizontal coalescence effects promote the very fast formation of a vapor blanket, which causes a steep decrease of the heat transfer coefficient. This effect can be strong enough to prevail over the benefit of increasing the contact area by roughening the surface. For the micro-patterns used in the present work, the results evidence that one can reasonably determine guiding pattern characteristics to evaluate the intensity of the interaction mechanisms and take out the most of the patterning to enhance pool boiling heat transfer, when using micro-cavities. Instead, it is far more difficult to control the appearance of active nucleation sites and the optimization of the patterns allowing a reasonable control of the interaction mechanisms and in particular of horizontal coalescence, when dealing with the patterns based on micro-pillars. Hence, providing an increase of the liquid contact area by an effective increase of the roughness ratio is not enough to assure a good performance of the micro-structured surface. Despite it was not possible to clearly evidence a pin–fin effect or of an additional cooling effect due to liquid circulation between the pillars, the results show a significant increase of the heat transfer coefficient of about 10 times for water and 8 times for the dielectric fluid, in comparison to the smooth surface, when the micro-patterning based on pillars is used.     

Low-GWP refrigerants flow boiling heat transfer in a 5 PPI copper foam

This paper reports an experimental investigation of the heat transfer performance of the new low-GWP refrigerants, R1234yf and R1234ze(E), during flow boiling heat transfer inside a horizontal high porosity copper foam with 5 Pores Per Inch (PPI). Metal foams are a class of cellular structured materials consisting of a stochastic distribution of interconnected pores; these materials have been proposed as effective solutions for heat transfer enhancement during both single and two-phase heat transfer. R1234yf and R1234ze(E) refrigerants are appealing alternatives of the more traditional R134a by virtue of their negligible values of GWP and normal boiling temperatures close to that of R134a, which make them suitable solution in several different applications, such as: refrigeration and air conditioning and electronic thermal management. This work compares the two-phase heat transfer behaviour of these new HFO refrigerants, studying the boiling process inside a porous medium and permitting to understand their effective heat transfer capabilities. The experimental measurements were carried out by imposing three different heat fluxes: 50, 75, and 100 kW m⁻², at a constant saturation temperature of 30 °C; the refrigerant mass velocity was varied between 50 and 200 kg m⁻² s⁻¹, whilst the mean vapour quality varied from 0.2 to 0.95. The two-phase heat transfer and pressure drop performance of the two new HFO refrigerants is compared against that of the more traditional R134a.     

Nucleate pool boiling in microgravity: Recent progress and future prospects

Pool boiling on flat plates in microgravity has been studied for more than 50 years. The results of recent experiments performed in sounding rocket are presented and compared to previous results. At low heat flux, the vertical oscillatory motion of the primary bubble is responsible for the increase in the heat transfer coefficient in microgravity compared to ground experiments. The effect of a non-condensable gas on the stabilisation of the large primary bubble on the heater is pointed out. Experiments on isolated bubbles are also performed on ground and in parabolic flight. The effect of a shear flow on the bubble detachment is highlighted. A force balance model allows determining an expression of the capillary force and of the drag force acting on the bubble.     

A numerical investigation of electrohydrodynamic (EHD) effects on bubble deformation under pseudo-nucleate boiling conditions

In this article, the electrohydrodynamic (EHD) effects on nucleate boiling are studied by developing a numerical modelling of EHD effect on bubble deformation in pseudo-nucleate boiling conditions. The volume of fluid (VOF) method is employed to track the interface between the gas–liquid two phases; the user-defined code is written and added to the commercial software FLUENT to solve the electric field and the corresponding electric body force. On this basis, the model is applied to study the EHD effects on heat transfer and fluid flows. An initial air bubble surrounded by liquid CCl₄ and attached to a horizontal superheated wall under the action of electric field is studied. The results of the EHD effect on bubble shape evolution are compared with those of available experiments showing good agreement. The mechanism of EHD enhancement of heat transfer and the EHD induced phenomena including bubble elongation and detachment are analyzed in detail.     

Enhancement of the critical heat flux in saturated pool boiling using honeycomb porous media

Enhancement of the critical heat flux in pool boiling by the attachment of a honeycomb-structured porous plate on a heated surface is investigated experimentally using water under saturated boiling conditions. As the height of the honeycomb porous plate on the heated surface decreases, the CHF increases to 2.5 MW/m², which is approximately 2.5 times that of a plain surface (1.0 MW/m²). Automatic liquid supply due to capillary action and reduction of the flow resistance for vapor escape due to the separation of liquid and vapor flow paths by the honeycomb-structure are verified to play an important role in the enhancement of the CHF. A simplified one-dimensional model for the capillary suction limit, in which the pressure drops due to liquid and vapor flow in the honeycomb porous plate balances the capillary force, is applied to predict the CHF. The calculated results are compared with the measured results.     

On the quenching of steel and zircaloy spheres in water-based nanofluids with alumina,silica and diamond nanoparticles

The quenching curves (temperature vs time) for small (∼1 cm) metallic spheres exposed to pure water and water-based nanofluids with alumina, silica and diamond nanoparticles at low concentrations (?0.1 vol%) were acquired experimentally. Both saturated (ΔT_sub = 0 °C) and highly subcooled (ΔT_sub = 70 °C) conditions were explored. The spheres were made of stainless steel and zircaloy, and were quenched from an initial temperature of ∼1000 °C. The results show that the quenching behavior in nanofluids is nearly identical to that in pure water. However, it was found that some nanoparticles accumulate on the sphere surface, which results in destabilization of the vapor film in subsequent tests with the same sphere, thus greatly accelerating the quenching process. The entire boiling curves were obtained from the quenching curves using the inverse heat transfer method, and revealed that alumina and silica nanoparticle deposition on the surface increases the critical heat flux and minimum heat flux temperature, while diamond nanoparticle deposition has a minimal effect on the boiling curve. The possible mechanisms by which the nanoparticles affect the quenching process were analyzed. It appears that surface roughness increase and wettability enhancement due to nanoparticle deposition may be responsible for the premature disruption of film boiling and the acceleration of quenching. The basic results were also confirmed by quench tests with rodlets.     

Temperature mapping in a two-phase water-steam horizontal flow

This experimental study focuses on the investigation of a flow boiling that occurs during the cooling process of a high temperature heated horizontal channel. Unpressurized water is used as working fluid. An intrusive thermally instrumented cell enables the phase change to be detected at different positions inside the channel. Alongside, welded thermocouples on the external wall of the channel give information about the influence of the phase change. Several cooling flowrates are tested in order to study their influence on the phase change duration. Finally, experimental results are compared to numerical simulations to determine some characteristic parameters as bulk temperature and heat transfer coefficient.     

氘的气液界面及相变特性分子动力学仿真

氘作为重要的核聚变原料,其热物性数据是基础,而气液相界面特性和相变规律又是热物性的关键.国内外对氘的相界面特性研究甚少.本文基于分子动力学方法,采用截断移位Lennard-Jones 12-6势能函数模型描述原子间的相互作用,并考虑分子内部原子间键的谐振作用,对氘的气液界面特性及气液固相变过程进行了仿真研究,得到了氘在不同温度下气液界面过渡区域的厚度、表面张力值等;获得了氘的密度随相变过程的变化规律,并由此得出氘的熔沸点温度,上述计算结果与实验及文献值吻合良好.不仅从微观层面上揭示了氘的宏观热物性表征机理,而且所建立的仿真模型可直接用于预测缺乏实验工况下的氘热物性.